Rajneesh kumar

Professional Training Courses
• Lifting operations for Appointed Person (Mobile cranes) as per ADNOC Onshore requirements.
• Advanced Incident Investigation and Root Cause Analysis (AII&RCA) Training as per ADNOC.
• X-Mass Tree and Well head Operation and Testing
• Work Management System (WMS) full package training as per ADNOC requirements.
• Senior Welding Inspector training course (CSWIP3.2) from TWI, U.K. in 2010 Valid until 2021
• ISO9000:2008 Series Auditors/Lead Auditor training course in 2010.
• ISO9000:2000 Series Auditors/Lead Auditor training course in 2005.
• ISO9000 Quality Systems Documentation and Internal Audits in 1999.
• Training Course for the Hardness testing of weld DEPOSITS Utilizing the Microdur MIC10 from TWI U.K.
• Training on instruction for GTV- Hot Wire Narrow Groove Video Orbital Pipe Welding System
(Machine/Automatic Welding) from Liburdi Dimetrics (U.S.A).
• Five-day training program on Automated Ultrasonic Girth Weld Inspection System.
Summary of Experience
• Supervise the execution of preventive and corrective maintenance activities related to installed oil, gas
and water flow lines, transfer line vessels, wellhead manifold, gas trunk line, main oil lines, Plant piping,
well head casing and supports. Supervise all fabrication and welding activities.
• Endorses necessary work orders in SAP and General work (GWP), Hot work (HWP) and Critical work
permits (CWP) work management system (WMS) on the role of AA/PA/PI and supervise the actual
execution of work.
• Investigates and troubleshoots pipeline ruptures and related maintenance problems and implement the
Company’s permit system.
• To ensure availability of manpower and their assessment for execution of preventive and corrective
maintenance activities (regular and shutdown activities) and zero manning.
• Contract Administration, Fund/budget management (OPEX/CAPEX), material planning, technical and
commercial evaluation, procurement and inventory Management.
• Involved in Surveying, preparation of ROW, Cold Field Bending, Stringing, Trenching, Mainline Welding,
Tie-in Welding, crossing by various methods (HDD, Cut & Thrust and Auger Boring) and NDT (Radiography
and AUT etc.), Field Joint Coating, Cleaning, pigging, Hydrostatic Testing, Drying and Purging.
• Review and preparation of Proposed WPS, to get approval from client, procedure qualification tests,
preparation of PQR, WPS for automatic, semiautomatic, and Manual welding process for pipelines.
• Familiar with Mechanized Welding machines i.e., CRC, PWT, Auto Weld and Liburdi Dimetrics etc.
• Familiar with SMAW, FCAW, mechanized MMAW and mechanized GMAW process.
• Review and preparation of Quality Assurance and Quality Control Plans (QAP/QCP), Quality procedures,
Inspection & Test Plan (ITP), work instruction and method statements.
Present work status
Duration : Nov 2012 to till Date
Organization : Abu Dhabi Company for Onshore Petroleum Operations-ADNOC ONSHORE
Designation : Senior Engineer- Pipeline
Department : Operations/Maintenance-Pipeline/Piping
Nature of job : Maintenance and construction of Pipelines, Flowlines, plant & well head
piping, Well head casing repair.
Location : Shah/Qusahwira/Mender (SQM), Abu Dhabi – U.A.E.
Responsibilities
• Supervise the execution of day-to-day preventive and corrective maintenance activities related to installed
oil, gas and water flow lines, transfer line vessels, wellhead manifold, gas trunk line, main oil lines, Plant
piping, well head casing and supports. Supervise all welding and fabrication activities. Well head casing
repair.
• Endorses necessary work orders and General work, Hot work and critical work permits in SAP and work
manage system (WMS) and supervise the actual execution of work.
• Investigates and troubleshoots pipeline ruptures and related maintenance problems and implement the
Company’s permit system.
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• New flowline installation/construction and replacement of in-service partial/full based on metal losses in
flowlines.
• Sectional replacement of corroded /leak section of gas/oil/water flowlines and Transfer line/main oil lines
(MOL)
• Hydrostatic testing of in-service flowlines.
• Leaked section/corroded section replacement in well head area and inside RDS/CDS/CGS/CS.
• Welding sleeve/Hot Tapping on Live oil/gas lines
• Contracts Administration, Fund and budget (Opex and CAPEX) planning and budget management.
• Procurement and Material Management, technical and commercial evaluation of contractors’/suppliers’
proposals.
• Management of welding workshop for various oil fields – Shah/Qusahwira/Mender
• Creation and endorsement of necessary work orders for work and material procurement in SAP.
• Issue SAP service release orders to contractors for welding maintenance crew, flowline replacement work
and hydrostatic job and approval their invoices on verification of actual works.
• Endorses General work (GWP), Hot work (HWP) and Critical work permits (CWP) and certificates in work
management system (WMS) on the role of AA/PA/PI and supervise the actual execution of work.
• Conducting Learning from incidents (LFI) meeting with staff and contractor employee.
• Review and approval of flowline’s route plan, crossing drawings, as-build drawings and dossiers.
• Coordination with operations team, operations support team, integrity team, HSE team and Fire and rescue
team for work related activities.
• Preparation and participation formal risk assessments (FRA) & Job safety analysis (JSA) discussions.
• To conduct monthly and weekly meetings regarding work progress and safety issues.
• Training and development of assigned UAE national employees.
• Implement the company HSE policy, procedures and regulation.
Experience History
Duration : July 2011 to Oct 2012
Organization : Foster Wheeler International Corporation
Designation : Senior Construction Engineer – Pipeline
Project Title : BAB Thamama-G and Hubshan-2 1.8MMBOPD Development
Client : Abu Dhabi Company for Onshore Oil Operations (ADCO)
Nature of job : Project Management Consultant (PMC)
Location : Abu Dhabi – U.A.E.
Responsibilities :
• Construction and Quality supervision of all activities of Production Flow Lines, Transfer Line, water Injection
Header and Water Injection Lines during construction phase.
• Implementation of project requirement as per Contract Documentation.
• Identification of non-conformance and issue of non-conformance report (NCR) and Quality Concern reports
(QCR).
• Responsible with supervision of all activates i.e. Surveying, preparation of ROW, Cold Field Bending,
Stringing, Trenching, Mainline Welding, Tie-in Welding, Crossing (HDD, Open Cut), NDT, Field Joint
Coating, Lowering, Backfilling, Berming Cleaning, pigging, Hydrostatic Testing, Golden Tie-In Drying,
preservation and Purging.
• Witnessing Hydrostatic Test which includes pre-test and final line test.
Duration : Feb 2009 to May 2010
Organization : Punj Lloyd Limited
Designation : QC Inspector-Pipeline
Project Title : Strategic Gas Transmission Project
Client : Qatar Petroleum
Nature of job : EPC Contractor
Project type : Cross Country Pipeline
Location : Doha – Qatar
Responsibilities
• In process inspection of orbital GMAW welding in 36” mainline welding crew.
• Weld visual of finished welds and preparation of daily weld report.
• Co-ordination with Auto UT crew.
• To give feedback about repair to welding operators and allocation welding operators.
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• Welding Inspection/monitoring of station piping work.
• Review of heat treats charts.
• Review of NDT reports i.e., RT/UT/PAUT/MPI/DPT.
• Preparation of punch list and follow up of punch lists.
• Clearance of Hydro test packs.
• Witness of air flashing, hydro testing, and pneumatic testing.
• Plan and carryout inspection activity.
Duration : Feb 2008 to Jan 2009
Organization : JSC “OGCC KazStroyService”
Designation : Manager QA/QC
Project Title : Karachaganak-Uralsk gas pipeline
Client : Karachaganak Petroleum Operating B.V
Nature of job : EPC Contractor
Project type : Cross Country Pipeline
Location : Uralsk – Kazakhstan
Responsibilities
• Review of sub-contractor’s Quality Assurance and Quality Control Plans (QAP/QCP), Quality procedures
and Inspection and Test Plan.
• Preparation of Quality procedures, QAP (Quality Assurance Plan) and ITP (inspection and Test Plan) and
get approval from client.
• Inspection at the vendor premises.
• Review and preparation of Proposed WPS, to get approval from client, procedure qualification tests,
preparation of PQR, WPS for automatic, semiautomatic, and Manual welding process.
• Co-ordination with client, NDT agency and Destructive test lab including witness of the destructive testing.
• Co-ordination with client regarding quality related issue and with site office.
• Preparation of the Quality report on weekly basis.
• Line Pipe inspection during manufacturing (in process inspection).
• Maintenance and updating of the company Quality Management System.
• Prepare, issue for use and update Project Quality Plans.
• Contribute to the preparation and execution of the corporate audit schedule.
• Issue and follow up on NCR’s / Findings (if any) resulting from these.
• Assist the functional areas in the process improvement activities required to close out any Findings raised
during internal audits.
• Liaise with Customer and Third-Party QM representatives in pursuance of and compliance with contractual
obligations.
• Promote awareness, understanding and use of the Management System within the company.
• Ensure that appropriate project/contract Management Systems are established, maintained, and
implemented.
• Maintain the improvement action register and ensure effectiveness of process.
• Undertake Project/Contract assignments as directed by the HSEQ Manager.
• Ensuring that all project/contract personnel are aware of the requirements of the Quality Plan.
• Developing and maintaining contract specific quality documentation, including procedures/work
instructions and audit schedules.
• Performing internal and external Project/Contract related audits.
• Contributing Quality Management input to bid evaluation and vendor selection.
• Reviewing and endorsing vendor documents in respect of Quality Management System requirement.
• Leading/participating in investigations of Quality Management failures relating to Project/ Contract.
• Liaise with clients Quality Assurance Personnel.
• Produce reports on Projects/Contracts Quality Performance.
• Assist in supplier selection processes including pre-qualification assessments; bid evaluation, quality
appraisals. Co-ordinate inspection requirements in line with Project/Contract requirements.
• Support Project and Internal Client (Execution, Stores and Procurement department) with Quality Control
inspectors.
• Assist project and Internal Client in establishing QC requirement.
• Co-ordinate / Evaluate QC Service to the Projects and Internal Client
• To aid engineering department personnel on all matters relating to Quality Control for Technical
Procurement and Subcontract.
• Coordinate and administer QC activities of third-party inspectors acting on behalf of Company.
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• Monitoring systematically and liaising regularly with QA/QC Engineers and QC Inspectors and other
disciplines to ensure accurate reporting of status and progress of QC activities.
Duration : May 2007 to Jan 2008
Organization : TUV India (P) Ltd. (NORD)
Designation : Inspection Engineer
Project Title : Naphtha Cracker Project
Client : Indian Oil Corporation Limited
Nature of job : Inspection
Project type : Petrochemical
Location : Panipat, Haryana – India
Responsibilities
• Review of contractor’s Quality Assurance and Quality Control Plans (QAP/QCP), Quality procedures and
Inspection and Test Plan.
• Inspection at the vendor premises for L & T and Toyo Engineering.
• Review of Proposed WPS of contractor client, witness of procedure qualification tests, approval of PQR,
WPS for automatic, semiautomatic, and manual welding process.
• Review and witness of Non-Destructive testing.
• Preparation of Inspection release notes for the inspected materials.
• Preparation of the Quality report on daily basis.
Duration : April 2006 to April 2007
Organization : Essar Construction Limited
Designation : Dy. Manager QA/QC
Project Title : Dahej – Uran Pipeline Project
Client : Gas Authority of India Limited,
Nature of job : Construction Contractor
Project type : Cross Country Pipeline
Location : Gujarat – India
Responsibilities
• Review of sub-contractor’s Quality Assurance and Quality Control Plans (QAP/QCP), Quality procedures
and Inspection and Test Plan.
• Preparation of Quality procedures, QAP (Quality Assurance Plan) and ITP (inspection and Test Plan) and
get approval from client.
• Inspection at the vendor premises.
• Review and preparation of Proposed WPS, to get approval from client, procedure qualification tests,
preparation of PQR, WPS for automatic, semiautomatic, and Manual welding process.
• Co-ordination with client, NDT agency and Destructive test lab including witness of the destructive testing.
• Co-ordination with client regarding quality related issue and with site office.
• Preparation of the Quality report on daily basis for the management.
Duration : Oct 2005 to March 2006
Organization : ISGEC JOHN THOMPSON
Designation : Senior Engineer Construction
Project Title : Bagasse fired 1X90 TPH 4500 Kpa, 480±5OC Travelling
Grate Boiler
Client : TPC
Nature of job : EPC Contractor
Project type : Boiler Project
Location : Moshi – Tanzania
Responsibilities
• Welding inspection of production welds and test coupons.
• Inspection at the incoming of welding materials.
• Preparation of Proposed WPS, to get approval from client, procedure qualification tests, preparation of
PQR, WPS for Manual welding process.
• Co-ordination with client, NDT agency including witness and review of the non-destructive testing and
destructive testing.
• Review and witness of Non-Destructive Inspections.
• Co-ordination with client regarding welding related issue and with site office.
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• Preparation of the welding report on daily basis.
• Visual inspection of weld joints at various stages
Duration : April 2004 to Sep 2005
Organization : Punj Lloyd Kazakhstan
Designation : Senior Engineer QA/QC
Project Title : Large and Small Bore
Client : Gas Authority of India Limited,
Nature of job : Construction Contractor
Project type : Gathering, Trunk and HP Injection Pipelines
Location : Tengiz – Kazakhstan
Responsibilities
• Preparation of welding procedures, witness welding procedure Qualification and witness welder/Operator
qualification and electrode qualification tests of High-Pressure Sour Injection Pipeline.
• Work with special equipment systems i.e., Computer controlled orbital GTAW with vision system (make
Liburdi Dimetrics (U.S.A) for heavy wall thickness pipe welding with narrow groove joint design and narrow
groove bevelling with pneumatic pipe bevelling machines. (Make E.H. Wachs U.S.A).
• Visual inspection of weld joints at various stages.
• Preparation of Daily Welding Reports (DWR)
• Preparation of NDT offering and PWHT offering.
Duration : June 2003 to March 2004
Organization : Punj Lloyd Limited
Designation : Engineer Pipeline
Project Title : Dahej Vijapur Pipeline Project
Client : Gas Authority of India Limited
Nature of job : Construction Contractor
Project type : Cross Country Pipeline
Location : Gujarat – India
Responsibilities
• Preparation of welding procedures, witness welding procedure Qualification and witness welder/Operator
qualification and electrode Qualification tests.
• In visual inspection of weld joints at various stages.
• Incoming material inspection and preparation of reports
• In house Training and Qualification of Welders
Duration : June1998 to May 2001
Organization : Karnal Agricultural Industries Limited
Position held : Engineer
Location : Karnal, Haryana – India
Responsibilities
• Case hardening through continuous oil-fired furnaces.
• Hot forming of plough disc with various shapes and dimensions.
• Processes such as quenching, tempering and normalizing.
• In process inspection of various continuous running process.
• In visual inspection of weld joints at various stages.
• Incoming material inspection and preparation of reports
Duration : June1996 to June 1997
Organization : U.P. Steel Ltd.
Position held : Trainee Engineer QA/QC
Location : Muzaffarnagar, U.P. – India
Responsibilities
• Radiographic quality of welding of different grade of steel and alloy iron casting by MIG/MAG and MMAW
processes.
• Costing of oil & welding consumables manpower in welding & HT processes.
• Visual inspection of weld joints at various stages