
Sr Production Engineer
Location: India
SARFARAZ ALAM
Strategic professional with an analytical bent of mind & proven track-record of stamping success across the entire gamut of Production Operations.
918928122718
PROFILE SUMMARY
Enterprising and resourceful result-oriented professional offering over 12 years of total experience in Production & Planning
Proven acumen in managing production with a focus on top & bottom-
line profitability by ensuring optimal utilization of resources; analyzed production systems, identifying loopholes & steered continuous improvement
Notable success in strategizing production plans & schedules, ensuring timely accomplishment of production targets within the time & cost parameters, working as per KPI, implementation of SOP and quality & safety guidelines
Proficient in managing maintenance operations and taking cost-saving initiatives to optimize efficiency of machines and enhance productivity
Showcased excellence in implementing cost saving techniques/ measures and modifications to achieve substantial reduction in all types of expenditures and work within the budget; streamlining the operations and budgets
Result-driven Leader with proven skills in facilitating system implementation, developing solutions & modules as well as implementing best practices to achieve production operations excellence
Successfully led & motivated peers towards growth and success in the organization; extensively coordinated with multi-cultural teams for smooth functions
CORE COMPETENCIES
CAREER TIMELINE
Sep’09 – Aug’12
Larsen & Turbo, Jamshedpur, India as Site Engineer
SKILLS
Tiger Steel Engineering, Abu Dhabi, UAE as Production Engineer
Oct’12 – Oct’16
Jul’17 – Jun’20
Gulf Steel Industry, Sharjah, UAE as Production Engineer
Cast Aluminum Industry, Sharjah, UAE as Production Engineer
Jun’20 – Jul’22
WORK EXPERIENCE
Production Engineer
Role:
Managed day-to-day production activitis; monitored daily production & quality of products prior to dispatch
Requested raw material & consumables items for ongoing projects; coordinated with Project Teams according to priority of projects
Monitored delivery times to ensure projects team can executed to plan; performed Total Productive Maintenance (TPM) to achieve high performance levels.
Nested ordering lengths to optimum & minimize scrap levels; formulated process controls & validations to reach quality standards
Planned staff & materials costs to meet production schedules
Administering entire project/production operations with a view to ensure timely accomplishment of production targets within the time and cost parameters
Planning workflow & schedules for Production Department, monitoring production status & ensuring timely delivery; identifying delays and adjusting schedules to meet deadlines
Steering production of key accounts to ensure smooth functioning while keeping every elements man, machine & material
Achieving Quality System Rating & Delivery Ratings given by Customers
Driving forward plan improvement projects, productivity & quality improvement, cost controlling, scrap cost reduction, lean manufacturing and enhancement
Entrusting with roles of scrutinizing production/maintenance schedules, shutdown maintenance, quality strategies and directing the team for on-time completion of the allocated work
Production Engineer
Role:
Administered with various projects & manpower allocation & calculation and prepared daily production reports,
Coordinated & instructed with all supervisors around factory in different areas such as cutting, fabrication, welding, painting & logistics for meeting production target on daily basis
Issued drawing as per priority to each supervisor and allocated manpower for each project
Followed up job on daily basis; coordinated with QC department for offering & releasing completed items from each stage
Investigated raw material availability for ongoing jobs; ensured time-to-time maintenance of machine and maintained records of preventive breakdown of machines
Coordinatd with design department for drawing correction and built up preparation drawing
Production Engineer
Role:
Received job order from planning department and issued to shop supervisor & maintaind update; studied drawing & discussed important issues and requirements of job with team members
Raised material requisition with specification & correct quantity required; planned work on fixed target completion date and allocated jobs to various teams
Forecasted stage wise inspection of jobs in co-ordinationwith QC engineer; monitored job progress, ensured WIP as per schedule plan
Coordinated with design department for drawing correction & built up preparation drawing and with procurements & stores department for timely and required grade raw material
Ensured progress of jobs in line with individual working hours of gang, maintained records for men hours used for particular jobs, ensured tim-to-time maintenance of machine and maintained records of preventive breakdown of machines
Site Engineer
Role:
Monitored Quality Control (QC) for construction teams and delivered results in line with project specifications
Sourced construction materials for numerous sites and negotiated cost-effective solutions
Surveyed, graded & levelled construction sites within assigned timeframes
Managed lifecycle stages of construction projects from design inception to timely completion; drove plant availability & performance improvements; completed projects on time & within budget by collaborating with contractors, architects and public authorities
Checked technical drawings for adherence to standards and maintained operational compliance
Documented daily progress, incidents & issue resolutions for accurate site records
Minimised project risks, conducted structural monitoring to ensure maximum safety and stability
EDUCATION
2005: Bachelor of Science (Mechanical Engineering) from Biju Pattanik University, Cuttack India
Education
- 2005/2009
B.tech (Mechanical Engineering) at BIJU PATTANIK UNIVERSITY
Experience
- 2009/2012
Site Engineer at Larsen & Turbo
Monitored Quality Control (QC) for construction teams and delivered results in line with project specifications
Sourced construction materials for numerous sites and negotiated cost-effective solutions
Surveyed, graded & levelled construction sites within assigned timeframes
Managed lifecycle stages of construction projects from design inception to timely completion; drove plant availability & performance improvements; completed projects on time & within budget by collaborating with contractors, architects and public authorities
Checked technical drawings for adherence to standards and maintained operational compliance
Documented daily progress, incidents & issue resolutions for accurate site records
Minimised project risks, conducted structural monitoring to ensure maximum safety and stability- 2012/2016
Production Engineer at Tiger Steel Engineering (UAE)
Received job order from planning department and issued to shop supervisor & maintaind update; studied drawing & discussed important issues and requirements of job with team members
Raised material requisition with specification & correct quantity required; planned work on fixed target completion date and allocated jobs to various teams
Forecasted stage wise inspection of jobs in co-ordinationwith QC engineer; monitored job progress, ensured WIP as per schedule plan
Coordinated with design department for drawing correction & built up preparation drawing and with procurements & stores department for timely and required grade raw material
Ensured progress of jobs in line with individual working hours of gang, maintained records for men hours used for particular jobs, ensured tim-to-time maintenance of machine and maintained records of preventive breakdown of machines- 2017/2020
Production Engineer at Gulf Steel Industries (UAE)
Administered with various projects & manpower allocation & calculation and prepared daily production reports,
Coordinated & instructed with all supervisors around factory in different areas such as cutting, fabrication, welding, painting & logistics for meeting production target on daily basis
Issued drawing as per priority to each supervisor and allocated manpower for each project
Followed up job on daily basis; coordinated with QC department for offering & releasing completed items from each stage
Investigated raw material availability for ongoing jobs; ensured time-to-time maintenance of machine and maintained records of preventive breakdown of machines
Coordinatd with design department for drawing correction and built up preparation drawing- 2020/2022
Sr Production Engineer at Cast Aluminium Industry (UAE)
Managed day-to-day production activitis; monitored daily production & quality of products prior to dispatch
Requested raw material & consumables items for ongoing projects; coordinated with Project Teams according to priority of projects
Monitored delivery times to ensure projects team can executed to plan; performed Total Productive Maintenance (TPM) to achieve high performance levels.
Nested ordering lengths to optimum & minimize scrap levels; formulated process controls & validations to reach quality standards
Planned staff & materials costs to meet production schedules Administering entire project/production operations with a view to ensure timely accomplishment of production targets within the time and cost parameters
Planning workflow & schedules for Production Department, monitoring production status & ensuring timely delivery; identifying delays and adjusting schedules to meet deadlines
Steering production of key accounts to ensure smooth functioning while keeping every elements man, machine & material
Achieving Quality System Rating & Delivery Ratings given by Customers
Driving forward plan improvement projects, productivity & quality improvement, cost controlling, scrap cost reduction, lean manufacturing and enhancement
Entrusting with roles of scrutinizing production/maintenance schedules, shutdown maintenance, quality strategies and directing the team for on-time completion of the allocated work
Only Employers can view Contact Details. Request Access