Sarfaraz Alam

Photo

Sr Production Engineer
Location: India

SARFARAZ ALAM
Strategic professional with an analytical bent of mind & proven track-record of stamping success across the entire gamut of Production Operations.

918928122718

sarfaraz.alamabit@gmail.com

PROFILE SUMMARY

 Enterprising and resourceful result-oriented professional offering over 12 years of total experience in Production & Planning
 Proven acumen in managing production with a focus on top & bottom-
line profitability by ensuring optimal utilization of resources; analyzed production systems, identifying loopholes & steered continuous improvement
 Notable success in strategizing production plans & schedules, ensuring timely accomplishment of production targets within the time & cost parameters, working as per KPI, implementation of SOP and quality & safety guidelines
 Proficient in managing maintenance operations and taking cost-saving initiatives to optimize efficiency of machines and enhance productivity
 Showcased excellence in implementing cost saving techniques/ measures and modifications to achieve substantial reduction in all types of expenditures and work within the budget; streamlining the operations and budgets
 Result-driven Leader with proven skills in facilitating system implementation, developing solutions & modules as well as implementing best practices to achieve production operations excellence
 Successfully led & motivated peers towards growth and success in the organization; extensively coordinated with multi-cultural teams for smooth functions

CORE COMPETENCIES

CAREER TIMELINE
Sep’09 – Aug’12
Larsen & Turbo, Jamshedpur, India as Site Engineer

 

SKILLS

 

Tiger Steel Engineering, Abu Dhabi, UAE as Production Engineer

Oct’12 – Oct’16

Jul’17 – Jun’20

Gulf Steel Industry, Sharjah, UAE as Production Engineer

 

Cast Aluminum Industry, Sharjah, UAE as Production Engineer
Jun’20 – Jul’22

WORK EXPERIENCE

Production Engineer
Role:
 Managed day-to-day production activitis; monitored daily production & quality of products prior to dispatch
 Requested raw material & consumables items for ongoing projects; coordinated with Project Teams according to priority of projects
 Monitored delivery times to ensure projects team can executed to plan; performed Total Productive Maintenance (TPM) to achieve high performance levels.
 Nested ordering lengths to optimum & minimize scrap levels; formulated process controls & validations to reach quality standards
 Planned staff & materials costs to meet production schedules

 Administering entire project/production operations with a view to ensure timely accomplishment of production targets within the time and cost parameters
 Planning workflow & schedules for Production Department, monitoring production status & ensuring timely delivery; identifying delays and adjusting schedules to meet deadlines
 Steering production of key accounts to ensure smooth functioning while keeping every elements man, machine & material
 Achieving Quality System Rating & Delivery Ratings given by Customers
 Driving forward plan improvement projects, productivity & quality improvement, cost controlling, scrap cost reduction, lean manufacturing and enhancement
 Entrusting with roles of scrutinizing production/maintenance schedules, shutdown maintenance, quality strategies and directing the team for on-time completion of the allocated work

Production Engineer
Role:
 Administered with various projects & manpower allocation & calculation and prepared daily production reports,
 Coordinated & instructed with all supervisors around factory in different areas such as cutting, fabrication, welding, painting & logistics for meeting production target on daily basis
 Issued drawing as per priority to each supervisor and allocated manpower for each project
 Followed up job on daily basis; coordinated with QC department for offering & releasing completed items from each stage
 Investigated raw material availability for ongoing jobs; ensured time-to-time maintenance of machine and maintained records of preventive breakdown of machines
 Coordinatd with design department for drawing correction and built up preparation drawing

Production Engineer
Role:
 Received job order from planning department and issued to shop supervisor & maintaind update; studied drawing & discussed important issues and requirements of job with team members
 Raised material requisition with specification & correct quantity required; planned work on fixed target completion date and allocated jobs to various teams
 Forecasted stage wise inspection of jobs in co-ordinationwith QC engineer; monitored job progress, ensured WIP as per schedule plan
 Coordinated with design department for drawing correction & built up preparation drawing and with procurements & stores department for timely and required grade raw material
 Ensured progress of jobs in line with individual working hours of gang, maintained records for men hours used for particular jobs, ensured tim-to-time maintenance of machine and maintained records of preventive breakdown of machines

Site Engineer
Role:
 Monitored Quality Control (QC) for construction teams and delivered results in line with project specifications
 Sourced construction materials for numerous sites and negotiated cost-effective solutions
 Surveyed, graded & levelled construction sites within assigned timeframes
 Managed lifecycle stages of construction projects from design inception to timely completion; drove plant availability & performance improvements; completed projects on time & within budget by collaborating with contractors, architects and public authorities
 Checked technical drawings for adherence to standards and maintained operational compliance
 Documented daily progress, incidents & issue resolutions for accurate site records
 Minimised project risks, conducted structural monitoring to ensure maximum safety and stability

EDUCATION

 2005: Bachelor of Science (Mechanical Engineering) from Biju Pattanik University, Cuttack India

 

Education

2005/2009

B.tech (Mechanical Engineering) at BIJU PATTANIK UNIVERSITY

Experience

2009/2012

Site Engineer at Larsen & Turbo

 Monitored Quality Control (QC) for construction teams and delivered results in line with project specifications
 Sourced construction materials for numerous sites and negotiated cost-effective solutions
 Surveyed, graded & levelled construction sites within assigned timeframes
 Managed lifecycle stages of construction projects from design inception to timely completion; drove plant availability & performance improvements; completed projects on time & within budget by collaborating with contractors, architects and public authorities
 Checked technical drawings for adherence to standards and maintained operational compliance
 Documented daily progress, incidents & issue resolutions for accurate site records
 Minimised project risks, conducted structural monitoring to ensure maximum safety and stability

2012/2016

Production Engineer at Tiger Steel Engineering (UAE)

 Received job order from planning department and issued to shop supervisor & maintaind update; studied drawing & discussed important issues and requirements of job with team members
 Raised material requisition with specification & correct quantity required; planned work on fixed target completion date and allocated jobs to various teams
 Forecasted stage wise inspection of jobs in co-ordinationwith QC engineer; monitored job progress, ensured WIP as per schedule plan
 Coordinated with design department for drawing correction & built up preparation drawing and with procurements & stores department for timely and required grade raw material
 Ensured progress of jobs in line with individual working hours of gang, maintained records for men hours used for particular jobs, ensured tim-to-time maintenance of machine and maintained records of preventive breakdown of machines

2017/2020

Production Engineer at Gulf Steel Industries (UAE)

 Administered with various projects & manpower allocation & calculation and prepared daily production reports,
 Coordinated & instructed with all supervisors around factory in different areas such as cutting, fabrication, welding, painting & logistics for meeting production target on daily basis
 Issued drawing as per priority to each supervisor and allocated manpower for each project
 Followed up job on daily basis; coordinated with QC department for offering & releasing completed items from each stage
 Investigated raw material availability for ongoing jobs; ensured time-to-time maintenance of machine and maintained records of preventive breakdown of machines
 Coordinatd with design department for drawing correction and built up preparation drawing

2020/2022

Sr Production Engineer at Cast Aluminium Industry (UAE)

 Managed day-to-day production activitis; monitored daily production & quality of products prior to dispatch
 Requested raw material & consumables items for ongoing projects; coordinated with Project Teams according to priority of projects
 Monitored delivery times to ensure projects team can executed to plan; performed Total Productive Maintenance (TPM) to achieve high performance levels.
 Nested ordering lengths to optimum & minimize scrap levels; formulated process controls & validations to reach quality standards
 Planned staff & materials costs to meet production schedules

 Administering entire project/production operations with a view to ensure timely accomplishment of production targets within the time and cost parameters
 Planning workflow & schedules for Production Department, monitoring production status & ensuring timely delivery; identifying delays and adjusting schedules to meet deadlines
 Steering production of key accounts to ensure smooth functioning while keeping every elements man, machine & material
 Achieving Quality System Rating & Delivery Ratings given by Customers
 Driving forward plan improvement projects, productivity & quality improvement, cost controlling, scrap cost reduction, lean manufacturing and enhancement
 Entrusting with roles of scrutinizing production/maintenance schedules, shutdown maintenance, quality strategies and directing the team for on-time completion of the allocated work

  • Construction
  • Updated 1 week ago

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